Burner Training Course
Burner Training Course Outline :
Course Title: Fuel – Combustion – Burner
Overall Educational Objective:
To familiarize trainees with the fundamentals and principles of combustion and heat transfer, as well as the components and parts of burners, such as gas line components, diesel oil line components, burner management control system, damper motors, flame detectors, electrical circuits, and more, within a specified timeframe. Trainees will be able to initiate the installation, commissioning, troubleshooting, and maintenance of small burners under the supervision of experienced personnel. Depending on the trainees’ readiness, more advanced topics may also be covered.
Course Outline (Topics) of Burner Training Course:
Introduction:
- Review of the role of burners in various industries, including automotive, petroleum, steel, cement, and others.
- Brief overview of different types of burners in various industries.
Principles and Fundamentals of Combustion Science:
- Concept of combustion
- Conditions necessary for combustion
- Chemical principles of combustion
- Controlled combustion
- Flammability limits
- Burning rate
- Incomplete and complete combustion
Analysis of combustion products in the flue gas:
- Combustion air requirements
- Combustion products
- Gas analysis
- Combustion efficiency
- Heat transfer
- Oxygen ratio optimization
Heat transfer methods and types of heat exchangers and burners used for each:
- Heat transfer methods and factors affecting them
- Heat transfer calculations for industrial furnaces using energy balance
Fundamentals and principles of burner operation:
- Yellow flame burners
- Excess air
- Flame shape and stability
- Combustion air flow control, etc.
Examination of burner components:
- Fan
- Pressure switch
- Spark igniter
- Flame scanner
- Damper motor
- Air injection nozzle
- Fuel injection path
- Flame spreader
- Gas orifice, etc.
Burner problems:
- Flame lift-off
- Flame flashback
- Yellow tip on flame
- Unstable flames, etc.
Examination of diesel oil line components:
- Main valve
- Filter
- Pressure gauge
- Diesel oil pressure switch
- Diesel oil governor
- Solenoid valve
- Control valve, etc.
Equipment and scientific principles of fuel and air flow adjustment:
- Mechanical linkage method
- PLC
- Pneumatic and DCS, etc.
Examination of gas line components:
- Globe Stop valve
- Filter
- Pressure gauge
- Gas pressure switch
- Regulator
- Governor
- Solenoid valve
- Control valve
- Pilot line, etc.
Burner controller Satronic – Siemens – LFL, etc.:
- Review and explanation of the complete operation of the burner relay along with the electronic circuit of the relay and the burner panel and temperature or pressure controller
Presentation of a complete description of the mechanical and electronic PM activities of burners:
- Presentation of the description of electrical and mechanical PM in an illustrated manner
- Review of Emergency maintenance and Improvement maintenance in relation to burners
Burner troubleshooting:
- Review and overview of quick troubleshooting of common gas, diesel oil, and fuel oil burners – rotary and others
Class Projects:
- Review of discrepancies found in the workshop and presentation of effective group solutions to resolve them before the end of the training course
Practical Training:
- As far as possible, practical examinations will be carried out on the available parts and hot work.